Architecture

The ConSynSys ProCaaSo industrial AI platform is architected to enable the rapid development of scalable, secure, easy to sustain applications and solutions that includes all industrial control, visualization, analytics, reporting, and AI enablement functionality required to drive dramatic productivity gains for manufacturers.The architecture is inherently complete and integrated from the control system layer all the way to the enterprise AI data lake, automatically providing contextualized and curated data wherever required for consumption, while powering AI applications and solutions at all levels of a manufacturing organization. ConSynSys’ modern architecture and tools are designed to attract the next generation of skilled workers and fulfill the promise of rapid productivity gains for manufacturers.

  • Starts with SaaS model where ConSynSys will create and maintain a Customer cloud environment, hosted in AWS
  • Single tenancy Virtual Private Cloud (VPC) for each customer to isolate data and ensure complete privacy for each customer
  • Cloud cluster includes a time series DB for all edge device telemetry data
  • Cloud services to remotely manage your edge devices, including remote deploying of edge code
  • Cloud application support for building your own applications or deploying apps from the ConSynSys App Store
  • View and manage operator screens from anywhere
  • Full user management with extensible permissions system is included in the ProCaaSo platform
  • All activity in the ProCaaSo platform is tracked for audit purposes

  • Next add a ConSynSys edge device to control your automation hardware or to connect to an existing PLC
  • ConSynSys edge device will only communicate through an encrypted tunnel using 1 port and 1 protocol. Security is always on and cannot be turned off.
  • ConSynSys Edge runs a complete stack of ProCaaSo software to enable it to run offline for up to seven (7) days. Edge device will buffer data until connection to the internet is reestablished. All control code is run on the edge device.
  • You define what the hardware capabilities are and remote deploy your Python and web technology code (ENS) to the edge device. All communication is accomplished by utilizing the ProCaaSo eventbus that is mirrored to the ProCaaSo cloud cluster
  • HMI hosted from the edge computer to ensure operator screen is always operational
  • Simple pairing process for Edge devices to vastly simplify the installation process.
  • Ready made architecture for Industry 4.0+ to enable manufacturers to digitize quickly

  • Using ProCaaSo cloud application support, quickly create an application to connect to AI cloud providers like Google, AWS, Microsoft, Anthropic, Grok, OpenAI, etc…
  • Or easily connect to the AI factories of the future
  • Use any and all cloud supported AI tools to gather insight into your manufacturing process

  • Using ProCaaSo MCP FNS cloud application, integrate external AI agents to make calls to the ProCaaSo API through our MCP server

  • The Central Nervous System (CNS) package has the visibility to see multiple Edge machines to allow for near real-time inference at the edge and to allow your AI to work offline
  • CNS can also be used for continuous manufacturing where you need to link multiple unit operations into one larger operation. Each unit operation has an Edge machine and an ENS while the CNS has an Edge machine and coordinates across multiple ENS

  • Using OPCUA to communicate from your Edge machine to an existing SCADA or legacy system
SaaS cloud native Architecture

Cloud Applications (FNS)

Expanding your functionality and value is as easy as downloading an application for your smartphone

No need to purchase more hardware and install software
No upfront costs for new functionality
Productize any hardware solution with the snap of your fingers
Sell your brilliant idea to other ProCaaSo® customers in our app store! And create a new monthly recurring revenue stream

Examples

  • Centralized batch reporting
  • Centralized recipe management
  • QR code provisioning of new products
  • External messaging via any messaging system
  • Predictive maintenance
  • AI integrations
  • Integrate with cloud application API’s
  • Endless possibilities - let your creativity soar!