Solutions

ConSynSys delivers cutting-edge industrial automation solutions, leveraging ProCaaSo®. We specialize in advanced PLC, HMI, SCADA, MES, and IoT systems using Python and web technologies.

Automation Services

PLC Equivalent Development

We develop PLC-equivalent control systems using Python to create flexible, robust, and scalable logic without the constraints of proprietary hardware.

Benefits

  • Advanced Control Algorithms: Python-based logic allows for easy integration of machine learning, optimization routines, and custom control algorithms.
  • Scalability: Control individual machines or entire production lines, with the ability to expand the system as your operations grow.
  • Cost Efficiency: Avoid vendor lock-in by leveraging open-source tools and reduce reliance on expensive hardware.

HMI Design and Implementation

Our Human-Machine Interfaces (HMIs) are built using the latest web technologies (React, JavaScript, etc.), offering real-time data visualization and intuitive control panels that are accessible from any device.

Benefits

  • Cross-Platform Accessibility: Operators can monitor and control processes from mobile devices, tablets, or desktops—anywhere, anytime.
  • Customizable UI: We design HMIs tailored to your exact needs, with flexible layouts, responsive design, and real-time updates.
  • User-Friendly Interfaces: We focus on creating easy-to-navigate, visually intuitive dashboards that simplify complex industrial processes.

SCADA Systems

We design and deploy Supervisory Control and Data Acquisition (SCADA) systems that collect, analyze, and control your processes from a central interface.

Benefits

  • Real-Time Monitoring: Get full visibility into your operations with live data feeds from sensors, controllers, and devices across your facility.
  • Data-Driven Decision Making: Leverage real-time data analytics to identify bottlenecks, predict maintenance needs, and optimize efficiency.
  • Centralized Control: Manage and control multiple machines and processes from a single interface, reducing the need for manual interventions.

Manufacturing Execution Systems (MES) Integration

MES helps you track and document the transformation of raw materials to finished products in real time. We build highly-customized MES solutions that integrate seamlessly with your equipment and software systems.

Benefits

  • Enhanced Productivity: Track production, manage workflows, and improve overall efficiency through automated processes.
  • Comprehensive Reporting: Get real-time and historical data to ensure compliance with industry standards and optimize production output.
  • Scalable Architecture: Designed to grow with your business, the ProCaaSo™-powered MES can manage small-scale operations or complex multi-site networks.

IoT and Industrial Connectivity

IoT Integration allows you to connect and monitor your industrial equipment, gaining new insights into process performance and maintenance needs.

Benefits

  • Seamless Integration: We connect IoT devices using standard protocols (like Ethernet/IP, Modbus, MQTT) to collect real-time data across your systems.
  • Predictive Maintenance: Use sensor data to predict failures and schedule maintenance before a breakdown occurs.
  • Actionable Insights: IoT-enabled systems provide actionable insights from data, enabling better decision-making and process optimization.